Energy / Wind energy

Static testing

Winch with Dynema rope mounted on galvanised steel structure. Stainless box with cable entries and plug for power mounted on a winch Stainless hydraulic container connected to stainless hydraulic pipe is mounted on a winch.

Wind Turbine Blade Testing Equipment for Static Testing

Static testing is a crucial step in ensuring the reliability and safety of wind turbine blades. It involves applying a constant, controlled load that simulates the intense wind forces the blade will encounter throughout its lifespan. By analyzing the blade's response under this simulated load, engineers can assess the following:

  • Strength: Can the blade withstand the maximum expected wind loads without breaking?
  • Stiffness: How much will the blade bend under pressure? Does it meet the design criteria for stiffness?
  • Durability: How well will the blade cope with prolonged exposure to wind and other environmental factors?

 

A close-up of a mechanical component with rope, part of a winch used for testing wind turbine blades.

 

Static Testing Process

Static testing helps identify any weaknesses in the blade's structure, such as hidden defects or potential cracks. These tests can be conducted in specialized laboratories or even on-site at the wind turbine location. The load is typically applied using powerful hydraulic or mechanical equipment.

 

Our Expertise

At AS SCAN, we have unparalleled experience in the production of test systems for the wind industry. This expertise gives us a deep understanding of the specific challenges faced by wind turbine blade manufacturers. We leverage this knowledge to design and produce advanced systems for static testing of blades, including:

  • Winches: Robust equipment designed to apply precise and controlled loads to the blades.
  • Control Systems: Advanced technology that ensures accurate monitoring and control of the testing processes.
  • Steel Foundations: Durable and stable structures that support the blades during testing, ensuring reliable measurement of their performance.

 

A close-up of a drum with rope, part of a winch used for testing wind turbine blades.

 

Hydraulic and Electric Winch Stations

We offer both hydraulic and electric winch stations, designed to deliver precise and controlled loads with Dynema rope - read more about the choice between rope and wire. This ensures accurate test results and reliable validation of wind turbine blades. Our hydraulic winch stations are ideal for applications requiring high force and flexibility, while our electric winch stations provide an energy-efficient and environmentally friendly solution with precise control and low maintenance. Whether the need is for vertical or horizontal pulling, our winch stations deliver the necessary performance and reliability.

 

A motor with associated control boxes and cables, part of a winch used for testing wind turbine blades.

 

Flexible Winch Configurations

At AS SCAN, we offer winch configurations designed to accommodate both vertical and horizontal pulling. Our flexible solutions ensure that we can provide the exact configuration that meets your specific testing requirements. Whether you need to simulate the complex loads a wind turbine blade experiences under vertical forces or the longitudinal forces of horizontal pulling, our systems can be customized to deliver accurate and reliable results.

 

static blade testing steel tower

 

Tailored Solutions

Our systems utilize the latest technology and are designed to meet the highest industry standards. We work closely with our customers to tailor solutions that meet their specific needs, ensuring optimal testing and validation of wind turbine blades. At AS SCAN, we are dedicated to supporting the wind industry in delivering safe, efficient, and reliable energy solutions.

 

A gearbox mounted on a winch with a black painted surface, used for testing wind turbine blades.

 

This versatility means we can support a wide range of testing scenarios, ensuring that your wind turbine blades meet the highest standards for strength, stiffness, and durability. At AS SCAN, we are committed to providing solutions that help you achieve success in the wind industry.

Our expertise in wind testing equipment, combined with our dedication to innovation and quality, makes us the ideal partner for all your static blade testing and windmill testing needs. Get an overview of all our wind energy solutions.

 

Key features

  • Supplier to leading turbine OEMs
  • Tailored test solutions
  • Winch control systems since 1962

Do you want to know more about our products?

We understand the importance of having the right parts, available in the right place, at the right time.

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